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Tag Archive: rotary die cutting

  1. Unveiling the Top Reasons to Choose CGR Products for Your Sealing Solutions

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    CGR Products is renowned for its commitment to quality, expertise, and innovation in the realm of gaskets, seals, and custom fabricated sealing solutions. Choosing CGR Products as your gasket provider can be pivotal for various industries and applications. Here’s why sourcing gaskets from CGR is so crucial:

    Unparalleled Expertise

    CGR Products boasts extensive expertise in the field of gasket manufacturing and fabrication. With decades of experience, our team possesses in-depth knowledge of materials, manufacturing processes, and applications across diverse industries. This expertise enables us to offer tailored solutions and recommendations to meet specific customer needs, ensuring optimal performance and efficiency.

    Customization and Precision

    One size does not fit all when it comes to gaskets. CGR Products understands this and excels in providing customized solutions. Our commitment to precision and customization allows for the creation of gaskets that perfectly match unique specifications, ensuring a tight seal and optimal performance in various environments and applications.

    Wide Range of Materials and Capabilities

    CGR Products offers an extensive selection of materials suitable for different industries and applications. From rubber and foam to specialized materials like silicone, 3M VHB, and Rogers Poron, our catalog covers a broad spectrum. Additionally, our diverse manufacturing capabilities enable the production of gaskets in various shapes, sizes, and complexities, meeting the demands of even the most challenging projects.

    Quality Assurance and Compliance

    Quality is a hallmark of CGR Products. We adhere to stringent quality control measures throughout the manufacturing process, ensuring that each gasket meets the highest standards. Moreover, we comply with industry-specific regulations and standards, providing gaskets that are certified and suitable for use in industries with strict compliance requirements, such as automotive, and medical sectors.

    Commitment to Customer Service

    CGR Products prioritizes customer satisfaction. Our dedicated team works closely with clients, offering technical support, guidance, and assistance at every stage of the process, from material selection to product delivery. This commitment to exceptional customer service fosters strong, long-lasting relationships built on trust and reliability.

    Innovation and Continuous Improvement

    Staying ahead in the industry requires constant innovation and evolution. CGR Products invests in research and development, continuously exploring new materials, technologies, and manufacturing techniques to enhance gasket performance and efficiency. Our commitment to innovation ensures that customers benefit from cutting-edge solutions.

    In conclusion, CGR Products stands as a leading authority in the gasket industry, offering unparalleled expertise, customization, quality, and customer service. Choosing CGR Products as your gasket provider ensures not just a product, but a partnership focused on delivering high-quality, tailored solutions that meet your specific needs and exceed expectations.

  2. CGR Products News Release

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    CGR Products News Release: Growth Leads to a 30,000 sq ft Expansion and New High Volume Manufacturing Machinery

     

    Click Here to read the full news release.

     

     

     

     

     

     

  3. Rotary Die Cutting vs. Flatbed Die Cutting: Which Should You Use?

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    Die cutting is frequently used to fabricate unique shapes from rubber, plastic and foam materials.
    rubber die cut

    Before starting a die cutting project it is important to discuss all specific project requirements — including whether rotary die or flatbed die cutting is the best fit for the job. Each cutting method has its own distinct benefits based on production size, costs, and material.

    What is Rotary Die Cutting?

    Main Benefits: Holds tight tolerances and ideal for kiss cutting

    Best Used for: High-volume orders

    How It Works: Rotary die cutting, a highly accurate cutting method, is very cost effective on high-volume orders and produces less waste compared to other methods. As shown in the video, the machine is fed a roll of material which is then passed through the rolling die. This cuts the desired shape from the material and the waste is disposed of into a catcher.

    What is Flatbed Die Cutting?

    Main Benefits: Provides a more cost-effective option with lower tool and die costs

    Best Used for:  General cutting and low-volume orders

    How It Works: With flatbed die cutting, material shapes are stamped out using steel rule dies and hydraulic presses. This method allows for easy hole removal and web removal from parts, along with quick changeover times to increase efficiency.

    Die Cutting with CGR Products

    CGR’s team of engineers makes sure to match your project’s needs with the right die cutting machine for the job. The products we die cut from a variety of flexible non-metallic materials can be supplied in continuous rolls, sheet form, or individual parts for your unique application.

    Ready to get started? Visit our Supplier Material Library to find your material and contact us about your next project.

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  4. Cutting vs. Converting – What’s the Difference?

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    Don’t Get Tangled Up in Terminology

    Waterjet CuttingThe CGR team gets a lot of requests for cutting, converting, and fabricating. Fortunately for our customers, we do it all. As far as we’re concerned, these terms refer to the same process — the process of transforming a raw material into a precision component for your part.

    If you participated in Manufacturing Day this month, you may have gotten a chance to dig into some of the processes and services from manufacturers across the country. We’re happy to break down some of our cutting capabilities right here, right now.

    We specialize in flexible, non-metallic materials at CGR Products — that means custom parts, shapes, sizes and forms for markets of all kinds, cut from an immense range of elastomer, rubber and related thermoplastic materials. Each and every material — and family of materials — comes with specific capabilities to accommodate all types of industries.

    Cutting, Converting or Fabricating?

    As we said above, we do it all. Some of the specific methods we use to cut and convert materials at CGR include:

    Die Cutting: Both rotary die cutting and flatbed die cutting are optimal for high volumes and precise tolerances.

    Kiss Cutting: This special type of cutting (or converting) transforms sheets of material into sheets of parts that can be removed individually from a backing or liner.

    Knife Cutting: This is one of the fastest methods for producing a part. It’s great for prototypes.

    Slitting and Splitting: A shearing process, slitting or splitting takes a large roll and trims it into narrower or thinner rolls or sheets.

    Waterjet Cutting: The accuracy and precision of a water jet cutter is ideal for soft materials.

    Don’t forget that we also offer custom manufacturing and fabrication for projects that demand molding, extrusion. laminating and beaded gaskets.

    Check out all of our available services, or call the team to discuss your particular project today. We look forward to cutting, or converting, or fabricating with you!