CGR Products is a U.S.-based manufacturer specializing in custom adhesive lamination and engineered material bonding for OEM and industrial applications. This page outlines our lamination processes, compatible materials, and production capabilities used across automotive, medical, and electronics manufacturing.

Adhesive Lamination Services by CGR Products

Q: What is the maximum material width CGR Products can laminate?

CGR Products can handle material widths up to 84 inches for hot roll lamination applications, including textiles, foams, carpets, and non-wovens. For high-speed rotary lamination applications, we process continuous rolls up to 16 inches wide.

Enhancing product performance through advanced bonding solutions.

What is Adhesive Lamination?

Adhesive lamination is a critical process for bonding multiple layers of materials together using various adhesive technologies. At CGR Products, we specialize in creating durable, high-performance laminated components that meet the rigorous demands of diverse industries. Our expertise ensures a strong, reliable bond for your specific application, making lamination an essential part of manufacturing.

Whether you need to combine dissimilar materials or enhance the properties of a single substrate, our advanced capabilities for lamination provide custom solutions for improved functionality, aesthetics, and protection.

Lamination Capabilities Quick Reference

Lamination Type	Max Width / Spec	Compatible Substrates	Key Operational Advantage
Hot Roll Lamination	Up to 84 inches	Carpet, textiles, nonwovens, foams, films, plastics	Wide-format multi-layer bonding; ideal for glue web lamination & reactivatable adhesives
Rotary Lamination	Up to 16 inches	3M VHB, copper foils, Mylar, automotive masking tape	High-volume inline production; ability to laminate and die-cut in a single pass
Thermal Lamination	Up to 500°F heat threshold	Polyurethane foam, sound attenuation materials, felt	High run speeds using heated drums or platens for strong permanent structural bonding
Film Barrier Lamination	Custom roll specifications	Open & closed cell foam, sponge rubber, specialty fabrics	Creates protective barrier layer for enhanced durability, fluid barrier, and moisture resistance

Our Lamination Capabilities

Thermal Laminating

Our thermal lamination products are bonded at temperatures up to 500 degrees Fahrenheit with high run speeds. This process is ideal for materials like polyurethane foam, improving handling characteristics and sound attenuation. We use heated drums or platens to ensure a strong, permanent bond.

Film Barrier Laminating

CGR Products offers film barrier laminations that can be applied to a variety of materials. This process creates a protective layer, enhancing durability, moisture resistance, and other critical properties for your components.

Hot Roll Laminating

Utilizing custom-built hot roll laminators, we can bond multiple types of substrates up to 84 inches wide. This is well-suited for materials like carpet, textiles, nonwovens, foams, films, and plastics, often used with glue web lamination for reactivatable adhesives.

Rotary Laminating

For high-volume applications, our rotary lamination process handles materials up to 16 inches wide, including 3M VHB, copper foils, and Mylar. We can often laminate and cut parts in a single pass, reducing costs and increasing responsiveness.

Materials We Laminate

Pressure-Sensitive Adhesives (PSAs)

Single & Double Coated Tapes

Rubber-Based Adhesives

Transfer Adhesives

Foams (Open & Closed Cell)

Acrylic-Based Adhesives

Films & Foils

Fabrics & Textiles

Specialty Adhesives (High Temp, Low Energy)

Watch Us in Action- Laminating Acrylic Adhesive to Sponge Rubber

This video demonstrates CGR Products laminating acrylic adhesive to sponge rubber using industrial lamination equipment, highlighting precision bonding for gasket and sealing applications.

Why Choose CGR Products for Adhesive Lamination?

Extensive Experience: Decades of expertise in custom fabrication and lamination.
Advanced Technology: State-of-the-art laminators for precision and efficiency.
Wide Material Range: Ability to laminate a vast array of materials and adhesives.
Custom Solutions: Tailored processes to meet unique project specifications.
Quality Assurance: ISO 9001:2015 certified facilities ensuring stringent quality control.
Multiple Locations: Facilities across the country for reduced shipping costs and faster delivery.

Adhesives in stock

We stock many laminating adhesives from some of the best companies in the world, including 3M, Avery Denninson, Mactac, Adchem, and more.

Engineering Questions and Answers

1. What is the maximum material width CGR Products can laminate?

Answer: CGR Products can handle material widths up to 84 inches for hot roll lamination applications, including textiles, foams, carpets, and non-wovens. For high-speed rotary lamination applications, we process continuous rolls up to 16 inches wide.

2. Can CGR laminate pressure-sensitive adhesive (PSA) directly to sponge rubber or foam?

Answer: Yes. We specialize in bonding acrylic and rubber-based pressure-sensitive adhesives (PSAs) to open-cell and closed-cell sponge rubber, polyurethane foam, and solid elastomers. We utilize precision tension control and pressure rollers to eliminate air entrapment, wrinkling, or substrate stretching during the bonding process.

3. Can lamination and die-cutting be performed in a single production pass?

Answer: Yes. Using our high-volume rotary lamination line, we can laminate adhesive backings or film barriers and die-cut finished parts in a single, continuous pass. This inline process reduces lead times, minimizes material handling, and lowers overall component cost.

4. What temperature range can CGR’s thermal lamination process withstand?

Answer: Our custom thermal lamination equipment operates at temperatures up to 500°F (260°C) using heated drums and platens. This allows us to bond high-temperature films, specialty webs, and thermal barriers without compromising structural integrity.

5. What adhesive brands and material suppliers does CGR stock for lamination?

Answer: CGR Products maintains an inventory of industrial-grade laminating adhesives from leading manufacturers, including 3M (3M Preferred Converter), Avery Dennison, Mactac, Adchem, and Rogers Corporation. We stock transfer tapes, single and double-coated tapes, and high-tack acrylic or rubber formulations for low-surface-energy (LSE) materials.

Contact CGR Products today to learn how our adhesive lamination services can enhance your product's performance and streamline your manufacturing process.

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