Custom Die Cutting


CGR Products offers custom fabrication and gaskets of all shapes and sizes utilizing both rotary die-cutting and flatbed die-cutting techniques.

CGR Products offers die cutting of a wide variety of hard, soft, and flexible materials, either plain or with adhesive, all uniquely designed for your specific application. These products can be supplied in continuous rolls, sheet form, or individual parts.

Custom Die-Cut Gaskets and Seals

CGR Products can die-cut products up to 48″ wide x 72″ long in a single stroke. For larger parts, we can incorporate “dove-tailed” or interlocking parts. CGR can also fabricate products from the thinnest gauge flexible, pliable shim materials (0.002″) up to 8″ foams.

CGR Products manufactures the majority of our tooling — improving our initial lead time for customers. We also offer value-added services such as CAD reading and design, fully integrated EDI capabilities, barcoding, and special labeling capabilities, along with an OEM Partner Program at all manufacturing locations.


Rotary Custom Die Cutting

Rotary die cutting is a high-speed method of cutting that is very cost-effective on high-volume orders. This process is superior in holding tight tolerances and offers multiple operations in a single pass. Rotary is an excellent method of producing kiss-cut parts.

Flatbed Custom Die Cutting

Flatbed cutting is ideal for kiss-cut parts or cut parts with adhesive supplied on a roll or pad. This method allows for easy hole removal and web removal from parts and quick change over time to increase production efficiency. Tool and die costs are often lower with flatbed die cutting.

CGR Products knife die cutKnife cutting is an exceptional option for the fabrication of gaskets and seals that require precision cutting without the use of waterjet machinery.  No matter what the shape or size is, our innovative technology has the power to flawlessly cut rubber and foam gaskets, and seals. In addition, we are able to provide a wide range of material options to meet the growing needs of our customers.


We offer a wide range of materials that include foam rubber, solid rubber, adhesives, fiber gasket materials and much more. Our partnerships with key suppliers such as 3M , Armacell , and Rogers Corp, help us provide the highest quality product solutions to our customers, and our extensive inventory of raw materials ensures shorter delivery times for sizable production runs.

Materials for Custom Die-Cut Gaskets and Seals

  • 3M Dual Lock Reclosable Fasteners
  • 3M Scotchmate Hook and Loop Fasteners
  • 3M Thinsulate Products
  • 3M VHB Tapes
  • Acrylic Adhesives
  • Rubber-Based Adhesives
  • Bisco® Silicones
  • Butyl
  • Cellulose Fiber
  • Closed Cell Sponge
  • Cork
  • Diaphragm Sheet
  • Electrical Insulation
  • EPDM (Ethylene Propylene Diene Monomer) Rubber
  • EPT (Ethylene Propylene Terpolymer) Rubber
  • EVA (Ethylene Vinyl Acetate) Rubber
  • Felt
  • Fiberfrax® High Temperature Ceramic Fiber
  • Fiberglass Cloth
  • Graphite
  • Gylon®
  • Hypalon® Chlorosulfinated Polyethylene
  • Mylar® (A Flexible Polyester Film)
  • Natural Rubber
  • Neoprene
  • Nitrile Rubber (Buna-N)
  • Non-Asbestos Sheeting
  • Open Cell Foam
  • Polyethylene (Same As Polyethene)
  • Polyurethane
  • Poron® Urethane Foams
  • PTFE (Polytetrafluoroethylene)
  • PVC (Poly Vinyl Chloride) Foam
  • Red Rubber
  • Reticulated Foam / Filter Foam
  • SBR (Styrene Butadiene) Sheet And Sponge
  • Silicone Sheet And Sponge
  • Thermoplastics / Santoprene
  • Velcro® Products
  • Viton®
  • Volara®




Typical Applications for Custom Die-Cut Gaskets and Seals

  • Acoustical Insulation
  • Appliances
  • Automotive
  • Automotive Pressure Relief Valves (EPDM Air Exhausters Or Flaps)
  • Compressors
  • Electrical Components And Enclosures
  • Electronics
  • Escalators And Elevators
  • Filters
  • Generators
  • Heavy Equipment
  • HVAC
  • Industrial Sealing
  • Lighting
  • Marine
  • Medical Equipment
  • Military
  • Mining
  • Pharmaceutical
  • Plastic Injection and Blow Molders
  • Power Equipment
  • Power Tools
  • RV
  • Small Engine
  • Small Tractor
  • Truck Body And Cab
  • Turf and Lawn Care Equipment
  • Valves And Fluid Sealing

Frequently Asked Questions

Do you have items in stock?

We have many stock items in our 3 warehouses.

How soon can CGR Products ship my order?

We typically have short lead times on repeat custom items.

Does CGR Products take credit cards?

Yes, we take most major credit cards.

Can CGR Products quote on specific items?

If it is a shape, soft and pliable, chances are we can help.

Can CGR Products duplicate parts from a sample part?

CGR Products can do this in most cases

Can CGR Products provide me drawings?

Yes, we can supply cad drawings if needed.