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Tag Archive: Fabrication

  1. Unveiling the Top Reasons to Choose CGR Products for Your Sealing Solutions

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    CGR Products is renowned for its commitment to quality, expertise, and innovation in the realm of gaskets, seals, and custom fabricated sealing solutions. Choosing CGR Products as your gasket provider can be pivotal for various industries and applications. Here’s why sourcing gaskets from CGR is so crucial:

    Unparalleled Expertise

    CGR Products boasts extensive expertise in the field of gasket manufacturing and fabrication. With decades of experience, our team possesses in-depth knowledge of materials, manufacturing processes, and applications across diverse industries. This expertise enables us to offer tailored solutions and recommendations to meet specific customer needs, ensuring optimal performance and efficiency.

    Customization and Precision

    One size does not fit all when it comes to gaskets. CGR Products understands this and excels in providing customized solutions. Our commitment to precision and customization allows for the creation of gaskets that perfectly match unique specifications, ensuring a tight seal and optimal performance in various environments and applications.

    Wide Range of Materials and Capabilities

    CGR Products offers an extensive selection of materials suitable for different industries and applications. From rubber and foam to specialized materials like silicone, 3M VHB, and Rogers Poron, our catalog covers a broad spectrum. Additionally, our diverse manufacturing capabilities enable the production of gaskets in various shapes, sizes, and complexities, meeting the demands of even the most challenging projects.

    Quality Assurance and Compliance

    Quality is a hallmark of CGR Products. We adhere to stringent quality control measures throughout the manufacturing process, ensuring that each gasket meets the highest standards. Moreover, we comply with industry-specific regulations and standards, providing gaskets that are certified and suitable for use in industries with strict compliance requirements, such as automotive, and medical sectors.

    Commitment to Customer Service

    CGR Products prioritizes customer satisfaction. Our dedicated team works closely with clients, offering technical support, guidance, and assistance at every stage of the process, from material selection to product delivery. This commitment to exceptional customer service fosters strong, long-lasting relationships built on trust and reliability.

    Innovation and Continuous Improvement

    Staying ahead in the industry requires constant innovation and evolution. CGR Products invests in research and development, continuously exploring new materials, technologies, and manufacturing techniques to enhance gasket performance and efficiency. Our commitment to innovation ensures that customers benefit from cutting-edge solutions.

    In conclusion, CGR Products stands as a leading authority in the gasket industry, offering unparalleled expertise, customization, quality, and customer service. Choosing CGR Products as your gasket provider ensures not just a product, but a partnership focused on delivering high-quality, tailored solutions that meet your specific needs and exceed expectations.

  2. Heat Sealed 3M™ Thinsulate™

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    CGR Products has been supplying various types of 3M™ Thinsulate™ materials to the automotive market for more than 10 years.  The 3M™ Thinsulate™ NVH material (noise, vibration, and harshness) is used in a variety of applications across many different industries and provides a wide variety of sound absorption and dampening properties.

    The Advantages of 3M™ Thinsulate™

    3M™ Thinsulate™ NVH Material provides a reliable acoustic solution for various automotive applications.  3M™ Thinsulate™ is engineered to provide high-performance sound absorption.  Specific products are engineered to assist in the creation of lower profile products and reduce mass in the automobile while also reducing noise around the vehicle.  3M™ Thinsulate™ is water repellent to absorb minimal moisture; thus, no need for an additional waterproof layer. It is also resistant to mildew growth, eliminating the risk of unintended odors.

    Heat Sealing Thinsulate™

    CGR Products supplies custom cut 3M™ Thinsulate™ to the automotive industry utilizing a heat seal around the perimeter of the part.  Some of the benefits of a heat seal include:

    • Preventing contaminants into the part.  If your part is located in an area prone to dust, dirt or any other foreign contaminants, a heat seal is an ideal way to keep much of the substance out of the part.
    • CGR can supply custom cut Thinsulate™ in a variety of ways, such as individual parts stacked in a box, or perforated on a roll.  If a heat seal is used, the parts will retain their shape and remain stable dimensionally.
    • Visually Appealing. If you have a die cut part that is visible, you may be interested in a heat sealed edge. This type of edge will provide a more finished look as opposed to an open, fibrous part.

    Keep in mind that for most die cut Thinsulate™ parts, the heat seal is not needed.  However, if there are OEM requirements or if you are looking at exterior parts, a sealed part may be what you are looking for.

    Learn More

    Consider CGR Products when you are developing sound and vibration dampening.  With over 140,000 square feet of manufacturing and warehouse space and over 100 top-quality machines, CGR serves a diverse range of clients, including those in the automotive industry. To learn more about our capabilities within this field, download our automotive application guide, or visit our Sample Gallery to view a portfolio encompassing all the industries we serve.

  3. Three Capabilities You Might Not Have Known About CGR Products

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    Here at CGR Products, we use a variety of cutting and fabricating capabilities on a daily basis.  However, we do some fabricating that might seem “out of the norm” from our core manufacturing.  In this article, we will highlight three things you might not have known about CGR Products capabilities.

    Metal Fabrication Capabilities

    All three CGR Products facilities have the ability to fabricate high volume metal parts.  Each location has die cutting presses capable of cutting thinner gauge metals, typically in roll or sheet form.  In addition, our Waukesha, WI plant has 2 abrasive waterjet machines capable of cutting many types of thicker metals.  We produce specialty gaskets including head gaskets with fire rings, and metal encapsulated gaskets.  Watch our video below of a high volume metal composite being die cut.

    Displays and Lettering

    CGR Products has the unique capability of fabricating foam lettering and displays in high volumes.  These items can be plain, adhesive backed, or magnetic backed.  We can cut foam up to 9.00″ thick in a variety of colors and densities.  We work directly with the retail store design firms to meet their specific display goals.  Examples of our work can be found in Grocery Stores and retail shops in the Southeast.   Visit our Open and Closed Cell Foam Materials page for examples of the types of foams we work with.

    waterjet cut xlpe display capabilities

    Foam Perforation

    CGR Products has the specialized capability of wide format foam perforation.  Foam perforation is typically found as underlayment in sporting fields to allow for water drainage.  Our perforation process can cut material up to 60″ wide and run roll to roll.  Our unique process allows the slugs to be removed while cutting, saving time for the end user.   Once perforated, the rolls are plastic wrapped and labeled.  Rolls are typically shipped in truckload quantities ready for the end user to install.

    foam perforation

    Learn More

    With over 140,000 square feet of manufacturing and warehouse space and over 100 top-quality machines, CGR serves a diverse range of clients. To learn more about our capabilities, click around our website or visit our Sample Gallery to view a portfolio encompassing many of the industries we serve.

     

     

  4. The Many Benefits of Waterjet Cutting

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    Now that you better understand Kiss Cutting, it’s also important to understand when Waterjet Cutting benefit your manufacturing process. Perhaps the most important characteristic of  waterjet cutting is that it can be used on materials that are sensitive to high temperatures that are common of other methods. Essentially,Waterjet Cutting is the use of a high pressure stream of water to shape or cut a material. The process can be dated as far back as the 1930s when high pressure erosion devices  evolved into industrial cutting machines. Although they could only cut softer materials such as paper in the beginning, the technology developed methods of increasing water pressure which now give us the ability to cut materials as tough as stainless steel and at extremely high speeds.

    At CGR, we find that Waterjet Cutting is the ideal choice for samples, prototypes, and quick-turn jobs because of its ability to offer excellent material yield. Utilizing a CAD operating system, our waterjet equipment has a rapid changeover time and allows for quick and easy dimensional changes to your parts. We are also capable of producing 76” wide cuts with an unlimited roll length. The CAD system that we use allows for maximum yield gains when compared with standard press die cutting. Add in the four head design of our waterjet fabricator and you’ll see why we are able to make multiple cuts with a faster production time. Using our waterjet fabricator services also lowers your initial set-up charge because the machine requires no tooling or tool maintenance, which means no cost is passed on to you and your business. Next time you need a prototype or a quick turnaround, consider Waterjet Cutting; it’s environmentally friendly and exceptionally effective.