Comments Off on Heat Sealed 3M™ Thinsulate™
CGR Products has been supplying various types of 3M™ Thinsulate™ materials to the automotive market for more than 10 years. The 3M™ Thinsulate™ NVH material (noise, vibration, and harshness) is used in a variety of applications across many different industries and provides a wide variety of sound absorption and dampening properties.
The Advantages of 3M™ Thinsulate™
3M™ Thinsulate™ NVH Material provides a reliable acoustic solution for various automotive applications. 3M™ Thinsulate™ is engineered to provide high-performance sound absorption. Specific products are engineered to assist in the creation of lower profile products and reduce mass in the automobile while also reducing noise around the vehicle. 3M™ Thinsulate™ is water repellent to absorb minimal moisture; thus, no need for an additional waterproof layer. It is also resistant to mildew growth, eliminating the risk of unintended odors.
Heat Sealing Thinsulate™
CGR Products supplies custom cut 3M™ Thinsulate™ to the automotive industry utilizing a heat seal around the perimeter of the part. Some of the benefits of a heat seal include:
- Preventing contaminants into the part. If your part is located in an area prone to dust, dirt or any other foreign contaminants, a heat seal is an ideal way to keep much of the substance out of the part.
- CGR can supply custom cut Thinsulate™ in a variety of ways, such as individual parts stacked in a box, or perforated on a roll. If a heat seal is used, the parts will retain their shape and remain stable dimensionally.
- Visually Appealing. If you have a die cut part that is visible, you may be interested in a heat sealed edge. This type of edge will provide a more finished look as opposed to an open, fibrous part.
Keep in mind that for most die cut Thinsulate™ parts, the heat seal is not needed. However, if there are OEM requirements or if you are looking at exterior parts, a sealed part may be what you are looking for.
Consider CGR Products when you are developing sound and vibration dampening. With over 140,000 square feet of manufacturing and warehouse space and over 100 top-quality machines, CGR serves a diverse range of clients, including those in the automotive industry. To learn more about our capabilities within this field, download our automotive application guide, or visit our Sample Gallery to view a portfolio encompassing all the industries we serve.
Comments Off on Three Capabilities You Might Not Have Known About CGR Products
Here at CGR Products, we use a variety of cutting and fabricating capabilities on a daily basis. However, we do some fabricating that might seem “out of the norm” from our core manufacturing. In this article we will highlight three things you might not have known about CGR Products capabilities.
Metal Fabrication Capabilities
All three CGR Products facilities have the ability to fabricate high volume metal parts. Each location has die cutting presses capable of cutting thinner gauge metals, typically in roll or sheet form. In addition, our Waukesha, WI plant has 2 abrasive waterjet machines capable of cutting many types of thicker metals. We produce specialty gaskets including head gaskets with fire rings, and metal encapsulated gaskets. Watch our video below of a high volume metal composite being die cut.
Displays and Lettering
CGR Products has the unique capability of fabricating foam lettering and displays in high volumes. These items can be plain, adhesive backed, or magnetic backed. We can cut foam up to 9.00″ thick in a variety of colors and densities. We work directly with the retail store design firms to meet their specific display goals. Examples of our work can be found in Grocery Stores and retail shops in the Southeast. Visit our Open and Closed Cell Foam Materials page for examples of the types of foams we work with.
CGR Products has the specialized capability of wide format foam perforation. Foam perforation is typically found as underlayment in sporting fields to allow for water drainage. Our perforation process can cut material up to 60″ wide and run roll to roll. Our unique process allows the slugs to be removed while cutting, saving time for the end user. Once perforated, the rolls are plastic wrapped and labeled. Rolls are typically shipped in truckload quantities ready for the end user to install.
With over 140,000 square feet of manufacturing and warehouse space and over 100 top-quality machines, CGR serves a diverse range of clients. To learn more about our capabilities, click around our website or visit our Sample Gallery to view a portfolio encompassing many of the industries we serve.
Comments Off on The Many Benefits of Waterjet Cutting
Now that you better understand Kiss Cutting, it’s also important to understand when Waterjet Cutting benefit your manufacturing process. Perhaps the most important characteristic of waterjet cutting is that it can be used on materials that are sensitive to high temperatures that are common of other methods. Essentially,Waterjet Cutting is the use of a high pressure stream of water to shape or cut a material. The process can be dated as far back as the 1930s when high pressure erosion devices evolved into industrial cutting machines. Although they could only cut softer materials such as paper in the beginning, the technology developed methods of increasing water pressure which now give us the ability to cut materials as tough as stainless steel and at extremely high speeds.
At CGR, we find that Waterjet Cutting is the ideal choice for samples, prototypes, and quick-turn jobs because of its ability to offer excellent material yield. Utilizing a CAD operating system, our waterjet equipment has a rapid changeover time and allows for quick and easy dimensional changes to your parts. We are also capable of producing 76” wide cuts with an unlimited roll length. The CAD system that we use allows for maximum yield gains when compared with standard press die cutting. Add in the four head design of our waterjet fabricator and you’ll see why we are able to make multiple cuts with a faster production time. Using our waterjet fabricator services also lowers your initial set-up charge because the machine requires no tooling or tool maintenance, which means no cost is passed on to you and your business. Next time you need a prototype or a quick turnaround, consider Waterjet Cutting; it’s environmentally friendly and exceptionally effective.