Custom Die Cutting

 

CGR Products fabricates die-cut products of all shapes and sizes utilizing both rotary die cutting and flatbed die cutting techniques.

We die-cut a wide variety of soft, flexible, non-metallic materials, either plain or with adhesive, all uniquely designed for your specific application. These products can be supplied in continuous rolls, sheet form, or individual parts.

Custom Die-Cut Gaskets and Seals

Die CuttingCGR Products can die-cut products up to 48″ wide x 72″ long in a single stroke. For larger parts, we can incorporate “dove tailed” or interlocking parts. CGR can also fabricate product from the thinnest gage flexible, pliable shim materials (0.002″) up to 8″ foams.

CGR Products manufactures the majority of our tooling — improving our initial lead time for customers. We also offer value-added services such as CAD reading and design, fully integrated EDI capabilities, bar coding and special labeling capabilities, along with continued an OEM Partner Program at both manufacturing locations.

Rotary Die Cutting

Rotary die cutting is a high-speed method of cutting that is very cost effective on high-volume orders. This process is superior in holding tight tolerances and offers multiple operations in a single pass. Rotary die cutting is an excellent method of producing kiss cut parts.

Flatbed Die Cutting

Flatbed die cutting is ideal for kiss-cut parts or cut parts with adhesive supplied on a roll or pad. This method allows for easy hole removal and web removal from parts and quick changeover times to increase production efficiency. Tool and die costs are often lower with flatbed die cutting.

Materials for Custom Die-Cut Gaskets and Seals

  • 3M Dual Lock Reclosable Fasteners
  • 3M Scotchmate Hook and Loop Fasteners
  • 3M Thinsulate Products
  • 3M VHB Tapes
  • Acrylic Adhesives
  • Rubber-Based Adhesives
  • Bisco® Silicones
  • Butyl
  • Cellulose Fiber
  • Closed Cell Sponge
  • Cork
  • Diaphragm Sheet
  • Electrical Insulation
  • EPDM (Ethylene Propylene Diene Monomer) Rubber
  • EPT (Ethylene Propylene Terpolymer) Rubber
  • EVA (Ethylene Vinyl Acetate) Rubber
  • Felt
  • Fiberfrax® High Temperature Ceramic Fiber
  • Fiberglass Cloth
  • Graphite
  • Gylon®
  • Hypalon® Chlorosulfinated Polyethylene
  • Mylar® (A Flexible Polyester Film)
  • Natural Rubber
  • Neoprene
  • Nitrile Rubber (Buna-N)
  • Non-Asbestos Sheeting
  • Open Cell Foam
  • Polyethylene (Same As Polyethene)
  • Polyurethane
  • Poron® Urethane Foams
  • PTFE (Polytetrafluoroethylene)
  • PVC (Poly Vinyl Chloride) Foam
  • Red Rubber
  • Reticulated Foam / Filter Foam
  • SBR (Styrene Butadiene) Sheet And Sponge
  • Silicone Sheet And Sponge
  • Thermoplastics / Santoprene
  • Velcro® Products
  • Viton®
  • Volara®
 

 

 

die-cut-rubber-parts

Typical Applications for Custom Die-Cut Gaskets and Seals

  • Acoustical Insulation
  • Appliances
  • Automotive
  • Automotive Pressure Relief Valves (EPDM Air Exhausters Or Flaps)
  • Compressors
  • Electrical Components And Enclosures
  • Electronics
  • Escalators And Elevators
  • Filters
  • Generators
  • Heavy Equipment
  • HVAC
  • Industrial Sealing
  • Lighting
  • Marine
  • Medical Equipment
  • Military
  • Mining
  • Pharmaceutical
  • Plastic Injection and Blow Molders
  • Power Equipment
  • Power Tools
  • RV
  • Small Engine
  • Small Tractor
  • Truck Body And Cab
  • Turf and Lawn Care Equipment
  • Valves And Fluid Sealing

Frequently Asked Questions

Do you have items in stock?

We have many stock items in our 3 warehouses.

How soon can CGR Products ship my order?

We typically have short lead times on repeat custom items.

Does CGR Products take credit cards?

Yes, we take most major credit cards.

Can CGR Products quote on specific items?

If it is a shape, soft and pliable, chances are we can help.

Can CGR Products duplicate parts from a sample part?

CGR Products can do this in most cases

Can CGR Products provide me drawings?

Yes, we can supply cad drawings if needed.