Die cutting is frequently used to fabricate unique shapes from rubber, plastic, and foam materials. When considering die cutting techniques, the choice between rotary and flatbed die cutting can affect the final shape and efficiency of your parts.
Before starting a die cutting project, it is important to discuss all specific project requirements, including whether rotary die or flatbed die cutting is the best fit for the job. Each cutting method has its own distinct benefits based on production size, costs, and material. By comparing rotary vs flatbed die cutting methods, you can make the most informed decision for your project.
What is Rotary Die Cutting?
Main Benefits: Holds tight tolerances and ideal for kiss cutting
Best Used for: High-volume orders
How It Works: Rotary die cutting, a highly accurate cutting method, is very cost effective on high-volume orders and produces less waste compared to other methods. As shown in the video, the machine is fed a roll of material which is then passed through the rolling die. This cuts the desired shape from the material, and the waste is disposed of into a catcher.
Regarding rotary vs flatbed die cutting, rotary is especially well-suited for tight tolerances and continuous runs.
What is Flatbed Die Cutting?
Main Benefits: Provides a more cost-effective option with lower tool and die costs
Best Used for: General cutting and low-volume orders
How It Works: With flatbed die cutting, material shapes are stamped out using steel rule dies and hydraulic presses. This method allows for easy hole removal and web removal from parts, along with quick changeover times to increase efficiency. Flatbed methods offer unique advantages when you compare rotary vs flatbed die cutting for short production runs.
Die Cutting with CGR Products
CGR’s team of engineers makes sure to match your project’s needs with the right die cutting machine for the job. The products we die cut from a variety of flexible non-metallic materials can be supplied in continuous rolls, sheet form, or individual parts for your unique application. Both rotary and flatbed die cutting are available depending on your requirements.
Ready to get started? Visit our Supplier Material Library to find your material and contact us about your next project.
